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Plastics testing

Plastics testing | TÜV Rheinland

Comprehensive, fast and with accredited expertise from a single source

Do you need to ensure the quality of your plastics? Make sure that they can withstand the intended load? And ensure that materials, components, and products meet the legal requirements?

Our plastics testing services provide you with the assurance you need. Reliable results are needed when it comes to the regulations governing the transport of dangerous goods, or the legal requirements of building laws (DIBt), the Water Resources Act (Wasserhaushaltsgesetz (WHG), the Pressure Equipment Directive and the German Ordinance on Industrial Safety and Health (Betriebssicherheitsverordnung, BetrSichV) or optimized products. As an independent service provider, we can deliver these results for any challenges you face:

  • Confirm the material characteristics to determine suitability
  • Conduct quality assurance tests according to your standards
  • Determine the causes following damage incidents
  • Test the chemical compatibility of plastics
  • Obtain information on the service life of components or products
  • Use information about product performance in real operation

Your benefits: All services associated with plastics testing are provided in a timely manner, on a customized basis upon request, and with reliable results from an accredited source.

Our plastics testing at a glance:

Inspection of dangerous goods packaging
Component and material testing
Testing of personnel involved in plastics joining
Testing, monitoring, and certification in accordance with regional building codes (LBO)
Customer-specific tests and damage analyses
Acoustic emission testing and ultrasonic testing

The safe shipment of flammable, explosive, toxic and other hazardous goods begins with the right packaging. To support the approval process and your quality assurance, we offer standard-compliant, expert testing of your dangerous goods packaging.

  • Design type testing of dangerous goods packaging
  • Quality assurance tests on dangerous goods packaging
  • Testing of child-proof packaging
  • Chemical resistance testing and compatibility testing
  • Conductivity tests and discharge tests
  • BAM-approved inspection body for intermediate bulk containers (IBC)
  • BAM-approved inspection body for manufacturers of dangerous goods packaging

Do you need reliable data on the composition, properties, and behavior of the materials in your plastics? Or would you like to know whether a plastic composite material meets the desired requirements? Request standard-based or customer-specific testing on thermoplastic, thermoset and elastomer materials, or components as well as on fiber-reinforced plastics.

  • Thermal and rheological analyses
  • Electrical tests
  • Mechanical-technological tests
  • Chemical resistance testing and compatibility testing
  • Suitability tests of alternative plastic molding materials
  • Approval tests for building products
  • Testing of ESD flooring
  • Damage analyses

Does your organization weld, glue, or laminate plastics? Perhaps even produce or repair pressure equipment or pressure pipelines? As a testing body recognized by the DVS (German Welding Society), we test and certify your plastics welders, gluers and laminators during the initial test or the repeat test.

  • Testing and certification of personnel involved in plastics bonding in accordance with DVS 2212-1, DVS 2212-3, DVS 2220, and DVS 2221
  • Testing and certification of personnel involved in plastics bonding in accordance with EN 13067 and EN 13121
  • Testing of welding personnel and welding operators in accordance with ISO 9606 and ISO 14732
  • Issue of test certificates and certifications via the EuroWeld system

As a testing, inspection and certification body recognized by the German Institute for Building Technology (DIBt), we support you as an independent third party to ensure that your building products comply with the German state building regulations (LBOs) and are safe for use.

  • Testing, inspection, and certification body to support you before issuing the declaration of compliance for building products with general building approval (allgemeine bauaufsichtliche Zulassung, abZ)
  • Test center for issuing general building approval test certificates for building products
  • Testing, inspection, and certification body to support you before issuing the declaration of compliance for building products in accordance with MVV TB Chapter C 3

Do you need customized testing services? Or would you like an assessment of a damage case to determine the cause and to take appropriate action? Together with you, and drawing on our diverse testing and analysis methods, we will develop a customized solution for you.

  • Performance tests on materials, components, or packaging
  • Quality control testing
  • Suitability tests for alternative plastic molding materials
  • Evaluation of the (residual) service life of pressure vessels and storage containers

Consult us about the options for acoustic emission testing and ultrasonic testing for acceptance testing and recurring testing of pressure equipment. You will benefit from the advantages of our non-destructive acoustic emission testing and ultrasonic testing – for example for objects that are difficult to access, for testing without external media or for remote monitoring.

How you benefit from our testing services:

Independent expertise

As an independent testing service provider, we are recognized for our reputation, comprehensive expertise, and extensive experience.

Accredited testing laboratory

Our DIN EN ISO/IEC 17025 accreditation enables us to conduct a wide range of tests.

Comprehensive testing services

You receive a wide range of testing services from one single source. If necessary, we team up with internal and external partner laboratories.

Timely execution

With short turnaround times, we ensure that you have the results at your fingertips as quickly as possible.

Customized tests

We work with you to find out how we can tailor our tests to your specific requirements.

Easy accessibility

Our materials testing laboratory is centrally and conveniently located. And if you have any questions or concerns, we are always there for you.

Plastics testing by an independent body.

As an independent third party, we support you with your plastics testing – in a comprehensive, reliable, and fast manner. Learn more about the tests associated with our accreditation, or contact us to discuss your specific needs.

Our testing laboratory for materials testing in Halle (Saale), Germany

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You still have questions about plastics testing? We have the answers!

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What could be the consequences if plastics testing is not carried out (in time)?

The timely and thorough testing of plastics is crucial to verify the quality, safety, and conformity of your products. Otherwise, you risk not only losing product approvals and customer contracts, but there also could be potential quality inconsistencies that can cause costly production downtime and may lead to financial claims. Untested materials can also increase the risk of accidents and prevent the identification of causes of damage, leading to potential consequential damage. In addition, failure to comply with legal testing and certification requirements can lead to criminal prosecution. Therefore, you should ensure that your products meet the highest standards and that you carry out the necessary plastics testing in a timely manner to protect your company from risks.

Which plastic objects do we test?

TÜV Rheinland offers a broad testing portfolio that includes many plastic objects, and both materials testing and product testing: packaging, intermediate bulk containers (ICB), bulk packaging for the storage and transportation of dangerous goods, standardized plastic test samples, components, individual component samples or testing of entire products. In order to meet the high quality requirements of your personnel certification, we also carry out testing in the field of plastics bonding technology. In addition, we offer NDT (acoustic emission testing and ultrasonic testing) for pressure equipment.

What test procedures are carried out for plastics?

We can conduct standard-based tests as well as customer-specific tests on thermoplastic, thermoset and elastomer materials or components. Our mechanical-technological tests allow a comprehensive characterization of materials and components. We analyze their mechanical properties and behavior to evaluate their performance and quality. For a detailed examination of materials, we offer thermal and rheological analyses to determine properties such as melting point, thermal conductivity, thermal stability, deformation behavior and flow properties. We also have the equipment to carry out electrical tests and to measure the electrostatic discharge of floors. In addition, we offer suitability verifications for alternative plastic mold formats and evaluate building products in accordance with the applicable regulations and standards.

Where do we test the plastics?

Our testing laboratory for materials testing, which is part of TÜV Rheinland Industrie Service GmbH, is located in the city Halle (Saale), the birthplace of the composer George Frideric Handel. Thanks to its convenient transport network and central location in Germany, you benefit from easy ways to accompany tests or to make on-site arrangements. In addition to being located in the center of an exciting and growing hub of technology and the chemical industry, our site in Halle offers extensive advantages, which are particularly evident in the testing of bulk packaging, the handling of hazardous materials, and storage and retrieval processes. In conjunction with our materials testing laboratory, we are able to offer closed analysis chains for comprehensive product testing.

What makes our plastics testing stand out?

As an independent testing service provider with a highly respected name, we offer you a wide spectrum of services from a single source. Our DIN EN ISO/IEC 17025 accreditation enables us to carry out a wide range of tests, particularly in the field of dangerous goods packaging testing. In addition, we are recognized by BAM as test center for dangerous goods packaging and third-party inspection. We are also open to tests as per customer specifications and will ensure that we meet your specific requirements. Finally, our test laboratory is equipped with drop foundations in various sizes allowing us to carry out extensive tests.

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