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Asset Integrity Data Analysis and Technical Consulting

Asset data analysis | TÜV Rheinland

Webinar Recording: Aging Assets. Necessity for Inspections, Maintenance and Integrity Assurance

Over time, the risk of accidents and unplanned stoppages increases with aging plants. In our webinar our experts talked about how to manage these challenges and presented various approaches to solving them using several reference cases.

Performance and profits with expert asset integrity data analysis

Digitalization provides useful opportunities to improve productivity, optimize supply chains, develop business models and increase profitability. To benefit, it is essential that business owners understand data related to the condition and functionality of their assets.

Our asset integrity data analysis and technical consulting services help you effectively manage data to minimize risk and maximize asset performance. We conduct relevant integrity, risk, reliability, process safety and other security assessments to ensure the potential threats of failure are fully understood. We make sure assets are properly designed and operating to achieve targeted performance levels.

We provide comprehensive services to analyze integrity data to minimize downtime, reduce operational costs and extract the ultimate value from your assets.

Ensure high performance at low cost with our asset integrity data analysis!

Safe, reliable operation with asset integrity data analysis

We provide integrated asset integrity data analysis and technical consulting services to ensure you a holistic approach for effective and efficient productivity.

Our experts work to optimize your maintenance to ensure the reliability and availability of your assets at minimal cost.

Our services are designed to support process safety and effectiveness to help you achieve your performance targets. We are able to provide you recommendations on fitness for service and estimate remaining life to ensure the continued safe operation of the asset.

We provide you the assurance you need with independent safety inspections of instrumented systems, damage diagnosis, failure analysis , explosion safety assessments and a range of industrial safety management services. We make sure your assets are performing at their maximum for your business success.

Our approach to your asset data analysis challenges

Process of data analysis & technical consulting | TÜV Rheinland

Steps towards an effective asset data analysis and technical support

Our integrated AIM services include tailored packages consisting of asset data analysis and technical consulting to meet your individual needs and specifications. Our team of professional consultants provide an established process in the following steps:

  1. Gather data / quality review
  2. Corrosion loop / identify degradation mechanisms
  3. Evaluate frequency (probability) of failure
  4. Evaluate consequences of failure
  5. Evaluate results / quantify risk
  6. Optimized inspection planning / software interface

We provide comprehensive asset data analysis and technical consulting services in the following four segments:

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Integrity Assessment / Remaining Lifetime Estimation

  • Fitness for service (FFS)
  • Consulting – corrosion control
  • Failure analysis / investigation
  • Lifetime extension analysis (LTE) / Estimate of remaining lifetime
  • Wear and tear simulation (Computational Engineering)
  • Mechanical integrity assessments – static / rotating equipment
  • Early fault detection
  • Pipeline integrity assessment / management

Inspection Planning / Corrosion Control / RBI Consulting

  • RBI (risk-based inspection) consulting
  • Data collection optimization – minimum intervention / non-intrusive inspection / condition-based maintenance
  • Safety integrity level (SIL) assessment, verification and validation
  • Functional safety assessment (FSA) for phases 4, 5, 6, 7

Maintenance Optimization/ RCM

  • Maintenance optimization
  • Reliability-centered maintenance (RCM)
  • Reliability availability maintainability (RAM) modeling

Risk / Process Safety / Functional Safety / Security Assessment

  • Quantitative Risk Assessment (QRA)
  • Safety and Environmental Critical Element (SECE) identification
  • Security Vulnerability Assessment (SVA)
  • As Low As Reasonably Practical (ALARP) assessment
  • Hazard and Operability (HAZOP) analysis
  • Layer of Protection analysis (LOPA)
  • Failure Modes and Effects Analysis (FEMA)
  • Bowtie analysis
  • Hazard Identification (HAZID) analysis
  • Process Hazard Analysis (PHA)

We provide you a holistic approach throughout to appropriately and precisely analyze your data to gain actionable insights and develop strategic solutions.

Protecting your assets with asset data analysis

As your recognized partner for industrial services, we provide comprehensive asset integrity data analysis and technical consulting from a single source. We conduct tailored services to ensure the right solution for your needs. We minimize risk and maximize potential for added value to your company. Our international network of experts is on the ground in offices around the world, ready to serve you at any time, anywhere.

Put our AIM expertise to work for you to protect assets and reduce risks!

Reach your AIM with us.

Comprehensive AIM service portfolio

Our Sustainability Initiatives

Nothing less than the future is at stake. Companies, institutions, public authorities and each and every one of us can play a positive role in shaping the path to tomorrow. We provide you with comprehensive support to ensure that you operate safely, sustainably and efficiently for many years to come.

Sustainable Energy

Generating, storing and distributing energy in a sustainable way

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Sustainability Service Search

Test, evaluate, certify, and more: our sustainability services

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Sustainability Strategy 2025

Find out how we work with you to protect the future

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