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Process Hazard & Risk Analysis - Schneider Electric

Process Hazard & Risk Analysis

TÜV Rheinland Egypt

Schneider Electric offers this FS Engineer training course addressing Functional Safety in the field of Process Hazard & Risk Analysis (PH&RA).

Target Group

Engineers who working in the area of Function Safety and PH&RA.

Persons responsible for SIS Safety Lifecycle and process safety management.

Instrument engineer, process safety engineer, process engineer, control engineer, project engineer, operation and maintenance engineer, and process safety consultant who are involved in Safety Lifecycle.

Agenda

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Day 1

9:00 – 17:00 (1 hour lunch break)

Module 01. Introduction of PH&RA Training Course of Functional Safety Engineering

Module 02. Introduction of Functional Safety

  • Accident in Process Industry sector
  • Overview of Process Safety and Functional Safety
  • Process Safety and PSM Program
  • Functional Safety and Safety Instrumented System (incl. 5 Key Concept of SIS)

Module 03. Process Hazard and Risk Assessment

  • Overview of Clause 8. Process H&RA of IEC 61511-1: 2016
  • Inherently Safer Design
  • Overview of Process H&RA (HAZOP, What-If/ Checklist, FMEA, LOPA, FTA, ETA, QRA)
  • Introduction of HAZard and OPerability (HAZOP) study
  • Practical HAZOP Procedure
  • HAZOP exercise

Day 2

9:00 – 17:00 (1 hour lunch break)

Module 04. Determination of required Safety Integrity Levels

  • Overview of Clause 9. Allocation of SIL of IEC 61511-1: 2016
  • Introduction of SIL Allocation
  • SIL allocation using Event Tree Analysis
  • SIL allocation using Risk Graph method including exercise
  • SIL allocation using LOPA method including exercise
  • SIL allocation using Safety Layer Matrix method
  • SIL allocation using ALARP method
  • Summary of SIL Allocation

Module 05. SIS Requirement Specific and SIS Conceptual Design

  • Overview of Clause 10. SIS SRS of IEC 61511-1: 2016
  • Safety Requirement Specification
  • Clause 11. SIS Design and Engineering of IEC 61511-1: 2016
  • SIS Conceptual Design
  • HFT and Architectural Constraints
  • Spurious Trip

Day 3

9:00 – 17:00 (1hour lunch break)

Module 06. SIL Verification of Random H/W Failure

  • Overview of Clause 11.9. Quantification of random failure of IEC 61511-1: 2016
  • Basic of SIL Verification including exercise
  • SIL Verification - Low Demand Mode including exercise
  • SIL Verification – High Demand Mode or Continuous Mode
  • SIL Verification – Spurious Trip Rate including exercise

Module 07. SIS Operation and Maintenance

  • General FS Issue during Operation and Maintenance
  • Overview of Clause 16. SIS Operation and Maintenance of IEC 61511-1: 2016
  • Overview of Clause 17. SIS Modification of IEC 61511-1: 2016

Module 08. Management of Functional Safety

  • Overview of Clause 5. Management of Functional Safety of IEC 61511-1:2016
  • Functional Safety Management System
  • SIS Safety Lifecycle
  • SIS Verification and Validation

Day 4

9:00 – 13:30 (no lunch break)

  • Final Q&A on Functional Safety and PH&RA (1 hour)
  • Exam (3.5 hour).

Note: Those who have finished the exam may leave earlier.

Requirements

In accordance with the TÜV Rheinland FS Training Program, those who fulfill the following requirement can participate:

  • At least 3 years of business experience in the area of Functional Safety, Process Hazard and Risk analysis and
  • proof of a technical education or diploma (as engineer, computer or information scientist, physicist etc.) or equivalent engineer level responsibilities status certified by employer in a reference letter.

A FS Engineer (TÜV Rheinland) certificate will be issued directly by TÜV Rheinland, Germany, based on:

  • Full participation in the 3 days lectures of the PH&RA course and an exam
  • Passing the final exam with 75% score or higher.
  • Fulfillment of the TÜV Rheinland eligibility requirements.

Note: Information given within “Eligibility Requirement Form” together with the positive exam result is the basis for TÜV Rheinland, to confirm if requirements of the participant are fulfilled and the FS Engineer (TÜV Rheinland) certificate can be issued.

ilities as certified by employer or engineering institution.

Exam

The last day consists of a two-part examination:

  • 70 Multiple Choice (weight 70% of grade) multiple choice questions and
  • 10 Problems to solve (weight 30% of grade)

Criteria for Certification is total points >75%

Information

This is a four (4) day training.

The first three days are classroom setting instruction that provide detailed information and example / discussions for understanding and mastering the requirements of IEC61508 / IEC61511 functional safety and Process Hazard and Risk analysis. Evening study time and problem solving is recommended.

Language: English and Korean

Costs

Please contact the course provider directly.

Note1. Price includes course material, registration fees and FS Engineer (TÜV Rheinland) certificate, if eligibility requirements are fulfilled and exam passed accordingly.

Note2. Payment of the training course is in local currencies for world location in general.

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